Introduction
This documentation describes how to install and use ctrlX G-Code UI. G-Code UI was developed with Node-RED and PLC Engineering. It consists of a PLC project package and Node-RED template which can be customized.
G-Code UI functionality
G-Code UI supports the following features:
- Editor to create / write / delete a NC program.
- NC program selection.
- Start, stop, reset, and pause the NC program kinematics, respectively.
- Control path velocity by feed rate override.
- Different coordinate systems like ACS and PCS.
- Observe position and state of kinematics.
- System diagnostics.
Installation and activation of G-Code UI
A licensed installation of following apps (V2.4.x or above) is expected before activating G-Code UI.
Mandatory:
- ctrlX CORE - MOTION App (2.4.2 or above)
- ctrlX CORE - Motion Standard License 4 Axes
- ctrlX CORE - Motion Cartesian License (add-on)
- ctrlX AUTOMATION - G-Code Runtime App (2.4.0 or above)
- ctrlX OS License - G-Code Runtime
- ctrlX AUTOMATION - Node-RED App (2.4.0 or above)
- ctrlX OS License - Node-RED
- ctrlX OS License - Node-RED
- ctrlX AUTOMATION - PLC App (2.4.0 or above)
- ctrlX CORE License - PLC Standard (add-on)
- ctrlX AUTOMATION - G-Code UI (2.4.0)
- ctrlX AUTOMATION - G-Code UI (2.6.0.3)
- ctrlX AUTOMATION - G-Code UI (3.2.0)
Note: Please install G-Code Runtime App after MOTION App!
Optional:
- ctrlX AUTOMATION - 3D Viewer App
- ctrlX OS License - 3D Viewer
- ctrlX AUTOMATION - Oscilloscope App
The G-Code UI template includes two parts:
- PLC package: Bosch Rexroth AG GCode ****.package
- Node-RED template flows: GCode_UI_****.json (or GCode_UI_*.*.*.*.zip)
Both should be installed to activate and operate the UI.
PLC Part
Install the G-Code template package to the ctrlX PLC Engineering, only need to install for the first time:
Create a new PLC project and insert PLC templates. Both the G-Code template and Motion Interface template need to be inserted:
Node-RED part
There are two methods to load and active Node-RED configuration:
- Load GCode_UI_****.zip from the "Manage app data".
- Or import GCode_UI_****. json in Node-RED flow editor.
Note:
Spoiler
GCode_UI_**** .zip : It doesn't only contain the configuration of Node-RED, but also the configuration of Motion, the existing motion configuration will be overwritten. Therefore, it is recommended to load and activate the Node-RED configuration through the second way.GCode_UI_****. json: It only contains the configuration of Node-RED, the user needs to add axes and create at least one kinematics before implementation.
- Switch ctrlX CORE state to "Setup" mode, uploads GCode_UI_****.zip file via "Home → Manage app data → Archive/Uploads Configuration".
- Active the configuration and switch the ctrlX CORE state to "Operating" mode.
Spoiler
The Node-RED configuration has been uploaded, but there are two ctrlX Automation nodes that need to be logged in before flows are deployed. One is the “Data Layer Request” node and another one is “Data Layer Subscribe" node.How to log in “Data Layer Request” node:
- Double-click any “Data Layer Request” node to open the configuration window.
- Enter the user name and password to log in, as shown in the figure below.
- Deploy the flows.
Description of G-Code UI
The page HMI-Operating includes five areas: kinematics select, program, machine status, operation and diagnosis.
kinematics select area:
Before using this UI, at least one kinematics should be created, then the created kinematics can be read and selected.
For 2.6.0 and below, before active operating mode, need refresh and select the kinematics in the configuration mode page, show as below picture.
Programming area:
There are two pages in the program area. The default page "NC_Program" displays the operable fields for of the program, which are described in the table 1. The "Active_NC_Blocks" page displays the activated NC block. The page is switched from "NC_Program" to "Active_NC_Blocks" automatically when the NC program is running.
Create program. For 2.6.0 and below, need input the file name of new program via "Filename to be created", and then click "CREATE" to complete the creation of the program.
Create customer directors in path "Manage app data/Active/scripts".
Machine status area:
- Display axis status, position, and velocity information. Maximal seven axes status can be displayed.
- Slider of override to modify the percentage of command value F.
- Observe the active command options.
- Show kinematics activated name and state.
- Displays pre-selected and loaded programs.
Operating area:
This area provides operation buttons to control the system.- Start NC program, switch UI state from "READY" to "RUNNING".
- Continue running NC program which has been interrupted by pause. UI state switch from "PAUSE" to "RUNNING".
- Reset M0 and continue running NC program.
Diagnosis display:
When an error occurs, the user can get the following information from the UI:
- Main diagnosis: Main number of the diagnostic information.
- Detail diagnosis: Detailed number of the diagnostic information.
- Error Information: Description of error.
- Error source: Traced source of the error
The diagnosis includes motion error, G-Code error, PLC error and error from others. If the error cannot reset from UI, users can clear pending alarm as below picture.
All errors also can be traced in Diagnostics/Logbook, and in addition, the errors from G-Code and motion can also be traced in data layer node.
G-Code error: script/instances/<"kinematics name">/diag
Motion error: motion/kin/Kinematics_1/state/diag-info
Note:
Spoiler
Big NC file can be loaded in "Manage app data -> Active -> Scripts will be executed by script runner", it should be edited before loading.Operate G-Code UI
Before you operate G-Code UI, at least one kinematics should be created and PLC project should be in “RUN” state.
- Open G-Code UI at the Node-RED/ Dashboard.
- Select one kinematics.
- Axes power on and group axes of kinematics via "KINON" button.
- Create a new program via "CREATE FILE". The NC programs are saved in "Manage app data-> Active->Scripts will be executed by script runner->gcode".
- Select and open the new program, then NC program can be edited.
- Save the NC program via "SAVE" button.
- Click the "PROG LOAD" button to load the pre-selected program.
- Click the "START" button to implement the program which loaded.
- Pause NC program via "PAUSE", and then continue running program via "START".
- Stop NC program via "STOP" and reset error via "RESET".