09/26/2025
How To

Set up a Emerson AVENTICS AV with ctrlX CORE with EtherCAT

AV with EtherCAT

Introduction

This HOW-TO describes the integration of a Emerson AVENTICS EtherCAT AV valve system into ctrlX. Other Emerson AVENTICS EtherCAT valve systems can also be commissioned in this way.

Step-by-Step guide

Step 1:

Install and set up the EtherCAT Master in ctrlX. If you have any questions, please refer to the help of ctrlX or the Internet.

Step 2:

After setting up the EtherCAT master, the ctrlX I/O engineering can be started and should look like the following figure.

Illustration 1 ctrlX I/O Engineering with EtherCAT Master

Step 3:

First, the description files of the AVENTICS AES EtherCAT coupler must be installed. To do this, click on "Tools->Device Repository..." button.

Illustration 2 Installing the Device Description File (ESI)

In the following window, click on "Install..." and select and apply the device description files for the AES EtherCAT device from the file system.

Illustration 3 Installing Device Description Files (ESI)

After installation, the bus coupler and modules should be included in the descriptions.

Illustration 4 Device catalog after installation of description files

Step 4:

If not already available, connect the AES EtherCAT module to the PLC. Then a scan of the EtherCAT network can be performed.

Illustration 5 EtherCAT Network Scanning

The AES devices should be found and can be transferred to the project by clicking on "Insert all scanned devices".

Illustration 6 Inherit scanned devices

Once transferred to the project, the AES unit should look like Figure 7.

Illustration 7 AES EtherCAT Coupler Added to Project

Step 5:

After inserting the coupler, the modules can be scanned.

Illustration 8 Scan for AES Module
Illustration 9 AES Module Scan Result

Currently, however, the modules cannot be automatically transferred to the slots, so that they then have to be inserted into the slots by hand.

Illustration 10 Plug module
Illustration 11 Select plugged-in module

After plugging in the modules, the module list must match the scanned list.

Illustration 12 AES Module Plugged In

Step 6:

Then load the configuration into the controller and check whether it works without error messages.

Illustration 13 Configuration uploaded and logged in

 

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