09/06/2024
Bosch Rexroth | Solution Sets | IoT

Monitoring - General Purpose & Realtime

Usecase:

Monitoring industrial machines is a critical and necessary activity of modern manufacturing and industrial operations, offering numerous benefits that enhance efficiency, reduce costs, and improve overall productivity. Here are some key reasons why monitoring industrial machines is essential:

  1. Early Detection of Potential Failures:Continuous monitoring of industrial machines allows for the early detection of potential failures. By using sensors to gather real-time data on machine performance, organizations can identify anomalies and predict when a machine is likely to fail. This proactive approach enables timely repairs or replacements, reducing the likelihood of costly downtime and emergency repairs.
  2. Optimization of Machine Performance: Machine monitoring helps in identifying inefficiencies in operations and optimizing machine performance. By analyzing data collected from sensors, organizations can make adjustments to improve product quality, reduce energy consumption, and increase profitability. This optimization can lead to better resource utilization and enhanced overall equipment effectiveness (OEE).
  3. Resource Utilization and Cost Reduction: Machine monitoring helps in tracking the consumption of resources such as fuel, electricity, and lubricants. This information enables organizations to enhance resource utilization efficiency and minimize excessive wastage, leading to cost reductions.

However, what types of data can we monitor, and which instruments are available for use within the ctrlX OS ecosystem to facilitate this monitoring?
Real-Time Monitoring: Enjoy real-time visibility into your device and machine performance with our Real-Time Monitoring solution, built on Telegraf, InfluxDB and the IOT Dashboard. If the ctrlX OS device is the master you can select some real-time data to be sampled at bus cycle time without losing information. 
General Purpose Monitoring: Leverage our general purpose monitoring solution, powered by Node-Red, InfluxDB and the IOT Dashboard. This solution provides a flexible and customizable monitoring experience, allowing you to tailor your monitoring setup to your specific needs. Say goodbye to blind spots and hello to increased network reliability and performance.

Realtime and General purpose Monitoring
How To start?
You can try running any of these solutions using the resources listed below. Scroll down for the BOM!

SolutionProducerDocsOtherFirst StepsMonitoring: General PurposeRexroth How-ToSee app documentationUnderstand which nodes from node-red you need, download and test them. then follow the how-to.Monitoring: RealtimeRexroth How-To See app documentationRead the how to and understand which kind of real-time data are important for you 


BOM and standard configurations

ctrlX Configurator Link: click Here! 
Standard BOM:

ProductMaterial NumberTypecodeNeeded?Telegraf

R911416258

SWL-XC*-TSA-TELEGRAF*****-NNNN

Real-timeNode-RED 

R911399092

SWL-XC*-RED-NODE*RED*****-NNNN

General PurposeInfluxDB

R911417120

SWL-XC*-IDB-INFLUX*DB****-NNNN

NeededIoT Dashboard 

R911418579

SWL-XC*-GDB-GRAFANA*DB***-NNNN

Needed

 

1

Latest published/updated articles

Types
Solution Sets
Categories
IOT