03/24/2026
How-to | Lenord+Bauer

Lenord+Bauer Positioning Drives Integration Guideline

Introduction

This example shows step by step how easy it is to integrate the positioning drive from the Lenord+Bauer GEL6009 series into the ctrlX CORE. You can download the sample project using the following links:

Hardware configuration: Hardware Config

PLC project: PLC Program

Requirements for this example

Used Hardware:

  • ctrlX CORE X3

  • Positioning Drive GEL6009EC05AAKSTMC1 

Used Software:

  • ctrlX PLC app 3.6.2

  • ctrlX EtherCAT Master app 3.6.2

  • ctrlX I/O Engineering and ctrlX PLC Engineering 3.6.2

Step-by-step guide

New Project

Create a new ctrlX project using the ctrlX I/O Engineering software and enter the project name and storage location.

New project

Install device description

Download ESI (device description) on Lenord+Bauer website: Device Description

Add an EtherCAT master device

  1. Select Device

  2. Right mouse click on Device

  3. Select ethercatmaster

Add an EtherCAT master device

Add an EtherCAT slave device

  1. Right mouse click on Device

    Type in the device name, here “ethercatmaster”

  2. Download the project to the ctrlX PLC

Download project (2)

Start ctrlX PLC Engineering

Create a PLC project.

  1. New project

  2. Import the process data from the hardware configuration into the PLC project.

    Click on “DataLayer_Realtime”

  3. Select the device within the Source Control window

    Click on the button between Target and Source to take over the data

  4. Variables will be copied from Source to Target

  5. Install the LB_6505 library: LB 6505 Library

  6. After installation you will find the installed library under the Library Repository

  7. Select the Library as seen below to the PLC project.

    Press OK.

  8. Now you find the library inside the Library Manager view

  9. Go to PLC_PRG

  10. Insert a building block instance of Axis_Ctrl and variables for the process data

  11. Map the process data to the variables one by one

  12. Final stage, all variables are mapped

  13. Call the instance of LB_6505.SGM_Axis_Ctrl and add the process variables to the block.

    Press F2

  14. After that the Instance is filled with the associated data

  15. Log in to the PLC to go online

Select PLC_PRG (PRG)

How to move the drive?

  1. When you are online you can force values

    Set the following values: NomPosIN (Nominal position) and NomVelIN (Nominal speed)

  2. Enable the drive

  3. Start positioning by force the value StartPos

After the nominal position has been reached the InPos value is true

The Company

Lenord+Bauer is an internationally active specialist in the field of motion sensors and integrated drive technology. In the Machinery and Mobility sectors, the company from Oberhausen develops, produces, and markets technologically leading solutions. For 60 years, the customers have benefited from high technical consulting expertise and extensive application knowledge. Lenord+Bauer is certified according to DIN EN ISO 9001, ISO 14001 and DIN ISO 22163 (IRIS).

In the packaging technology sector, the products of the company stand for high-quality solutions for partially and fully automated format adjustment. With the SeGMo positioning system, format changeover takes only a few minutes and is easily reproducible. The solution ensures shorter setup times, exact repeatability, and high flexibility in the production line.

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