Recording key figures is essential in manufacturing and logistics, as staying competitive requires continuous improvement in efficiency and productivity. The ctrlX World software and hardware solutions enable fully automated KPI and OEE tracking with minimal effort. Reports are generated automatically, and permanent displays in production provide real-time updates on current efficiency. Pareto analyses help identify bottlenecks and support targeted actions to reduce waste or prevent disruptions. Additional features, such as manual inputs via tablets or Andon boards, further enhance the solution.
The ctrlX World modular system offers highly versatile options for data collection. Machines can be connected directly via a wide range of industrial protocols supported by apps, including ProfiNet, OPC-UA, Modbus TCP, ADS, S7, Ethernet IP, and more. Alternatively, self-sufficient sensors can be retrofitted easily to record cycle times and sequences, thanks to the expandable sensor inputs on the ctrlX platform. Collected data is sent to the ctrlX World partner oee.ai through the Node-RED app, using a pre-configured program with easily configurable nodes.
This modular ecosystem allows seamless integration of both modern and legacy machines. Whether data comes directly from machine controls or from retrofitted sensors, manufacturers gain full transparency across the production process.
Key features and benefits:
Automated KPI and OEE calculation
Real-time dashboards and reporting
Machine data integration via common industrial protocols
Easy retrofit with additional sensors
Pareto analysis to identify bottlenecks
Logging of rejects, downtime, and faults
Clear display of all losses with root causes
Manual “push events” for quality issues
Support for shift planning
AI assistant via integrated chatbot